在現(xiàn)代工業(yè)粉狀物料輸送領域，倉泵作為高壓密相動壓氣力輸送裝置的典型代表，憑借其穩(wěn)定可靠的性能，成為水泥、煤粉、化工粉體等物料長距離輸送的關鍵設備。該裝置在 700kPa 以下的高壓環(huán)境中運行，通過氣體動力實現(xiàn)粉狀物料的密閉式輸送，有效避免粉塵外溢，兼具環(huán)保性與高效性。

　　In the field of modern industrial powder material transportation, the bin pump, as a typical representative of high-pressure dense phase dynamic pneumatic conveying devices, has become a key equipment for long-distance transportation of materials such as cement, coal powder, and chemical powder due to its stable and reliable performance. The device operates in a high-pressure environment below 700kPa and achieves closed conveying of powdered materials through gas power, effectively avoiding dust spillage and combining environmental friendliness and efficiency.

　　雙軌卸料模式：下引式與上引式的差異化應用

　　Dual track unloading mode: differentiated application of downward and upward guidance

　　倉泵的卸料方式呈現(xiàn)下引式與上引式兩種技術路徑，其原理與適用場景各有側(cè)重。下引式卸料作為最常見的底部出料方案，核心在于對物料流態(tài)化的精準調(diào)控。罐體底部設置的圓錐面充氣槽或噴嘴，通過注入高壓氣體，將堆積的粉狀物料轉(zhuǎn)化為類似流體的狀態(tài)。在建材行業(yè)的水泥輸送中，底部加裝的流態(tài)化充氣板可使物料在罐底均勻卸出，配合管道內(nèi)的氣流形成穩(wěn)定的輸送流，有效避免物料堵塞。這種卸料方式尤其適用于流動性較好、顆粒度均一的粉狀物料。

　　The unloading method of the bin pump presents two technical paths: downward and upward, each with its own emphasis on principles and applicable scenarios. As the most common bottom discharge scheme, downward discharge relies on precise control of material fluidization. The conical inflatable groove or nozzle set at the bottom of the tank converts the accumulated powdered material into a fluid like state by injecting high-pressure gas. In the cement transportation of the building materials industry, the fluidized inflatable plate installed at the bottom can evenly discharge the material at the bottom of the tank, and form a stable conveying flow with the airflow in the pipeline, effectively avoiding material blockage. This unloading method is particularly suitable for powdery materials with good fluidity and uniform particle size.

　　而上引式卸料則另辟蹊徑，從罐體上部完成物料輸出。輸送氣體在罐內(nèi)的分布策略高度依賴物料特性：對于密度較大、粘性強的粉體，需在不同平面分層進氣，通過多點氣流擾動實現(xiàn)物料松散；針對輕質(zhì)易飛揚的物料，則采用集中式進氣，快速形成向上的輸送動力。在熱電廠的粉煤灰輸送環(huán)節(jié)，上引式倉泵通過頂部多通道進氣設計，使物料在罐體上部形成懸浮狀態(tài)，利用氣體壓差實現(xiàn)高效卸料，既保證輸送效率，又降低了對罐體耐壓性能的要求。

　　The upward discharge method takes a different approach, completing material output from the upper part of the tank. The distribution strategy of conveying gas in the tank is highly dependent on material characteristics: for powders with high density and strong viscosity, it is necessary to layer and introduce air in different planes, and achieve material loosening through multi-point airflow disturbance; For lightweight materials that are prone to flying, centralized air intake is used to quickly generate upward conveying power. In the fly ash conveying process of the thermal power plant, the upward suction bin pump is designed with a multi-channel air inlet at the top, so that the material is suspended in the upper part of the tank, and efficient unloading is achieved by using gas pressure difference, which not only ensures conveying efficiency but also reduces the requirements for the pressure resistance performance of the tank.

　　循環(huán)式工作流程：四階段協(xié)同的連續(xù)輸送機制

　　Circular workflow: Four stage collaborative continuous delivery mechanism

　　倉泵的間歇性輸送過程本質(zhì)是一套精密的循環(huán)作業(yè)系統(tǒng)，每個工作周期由四個緊密銜接的階段構(gòu)成。進料階段，進料閥與排氣閥同步開啟，粉狀物料在重力作用下從料倉自由落入罐體，直至觸發(fā)水平料位計的倉滿信號。該階段需嚴格控制進料速度與罐體容量匹配，避免因過量進料導致后續(xù)流化不暢。

　　The intermittent conveying process of a warehouse pump is essentially a precise cyclic operation system, with each working cycle consisting of four closely connected stages. In the feeding stage, the feeding valve and exhaust valve are opened synchronously, and the powdered material falls freely from the silo into the tank under the action of gravity until the level gauge triggers the full signal of the silo. At this stage, it is necessary to strictly control the feeding speed to match the tank capacity, in order to avoid subsequent fluidization obstruction caused by excessive feeding.

　　密封加壓階段隨即啟動，進料閥與排氣閥關閉，高壓氣閥開啟向罐內(nèi)注入壓縮空氣。這一過程需精準控制氣壓上升速率，過快的加壓會使物料產(chǎn)生沖擊堆積，過慢則影響輸送效率。當罐內(nèi)壓力達到預設操作值（通常在 400 - 600kPa 區(qū)間），便進入核心的輸送階段。輸送空氣閥與卸料閥打開，高壓氣體裹挾流態(tài)化物料沿管道高速輸送，此時物料在氣流中呈密集栓塞狀移動，單位時間輸送量可達常規(guī)氣力輸送設備的 1.5 倍以上。

　　The sealing and pressurization stage starts immediately, with the feed valve and exhaust valve closed, and the high-pressure air valve opened to inject compressed air into the tank. This process requires precise control of the rate of pressure rise. Excessive pressure can cause material to accumulate and impact, while slow pressure can affect conveying efficiency. When the pressure inside the tank reaches the preset operating value (usually in the range of 400-600kPa), it enters the core conveying stage. The conveying air valve and discharge valve are opened, and high-pressure gas carries fluidized materials along the pipeline at high speed. At this time, the materials move in a dense plug like manner in the airflow, and the conveying capacity per unit time can reach more than 1.5 times that of conventional pneumatic conveying equipment.

　　輸送完成后，系統(tǒng)進入吹掃復位階段。壓力開關、料位計或時間繼電器監(jiān)測到輸送結(jié)束信號，立即關閉高壓氣閥與卸料閥，將剩余壓縮空氣全部用于管道吹掃，清除殘留物料防止結(jié)塊。同時開啟排氣閥卸壓，使罐體恢復常壓，為下一循環(huán)做好準備。這種循環(huán)作業(yè)模式通過自動化控制系統(tǒng)精確執(zhí)行，可實現(xiàn) 24 小時不間斷穩(wěn)定運行。

　　After the delivery is completed, the system enters the purge reset phase. When the pressure switch, level gauge or time relay detects the end signal of transportation, immediately close the high-pressure air valve and discharge valve, and use all remaining compressed air for pipeline blowing to remove residual materials and prevent clumping. Simultaneously open the exhaust valve to relieve pressure and restore the tank to normal pressure, preparing for the next cycle. This cyclic operation mode is precisely executed by an automated control system and can achieve 24-hour uninterrupted stable operation.

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